February 27, 2013
by lornephi
Welding is a process by which metal or plastic pieces are fastened with pressure and heat. The heat softens the pieces and allows for attachment when enough pressure is present. Welding was first mentioned in the Middle Ages, but did not fully develop until the end of the 19th century, when gas and electric welding equipment replaced the older forge method. Welding has built society into what it is today; practically everything you see has been welded or created by something that has been welded.

There are many different welding specialties; many work in auto or pipe welding while others work in the machinery field. Welding can even be done underwater, and each form is a bit different. Some forms use electricity, while some use gas and the newest methods utilize lasers. The method chosen depends on many factors, with the most important being the material’s form and thickness. Below, you’ll learn about some of the most common welding techniques.
Arc Welding
This is one of the most common forms of welding due to its low cost. It begins with a machine that emits an electric current; the device itself varies from method to method, but it always allows current to move through non-conductive materials. Arc welding is so named because the current is created between the device and the pieces to be welded, resulting in an arced appearance.
Electroslag Welding
This type of welding was first done in the 1950s; it’s generally a quick process used to join large pieces like steel plates, which are generally vertically arranged. The electroslag welding method was so named because of the water-filled copper parts within the welding equipment, which were included to prevent the molten slag from seeping into other areas.
Flux Core
Flux core welding was also invented in the 1950s, as an alternative to stick welding. The process is usually used in situations where speed is needed, and many construction workers use it because of its versatility in situations and in materials.
MIG Welding
MIG stands for Metal Inert Gas, and it’s a welding process that uses gases to protect the weld metal. The gas is there to keep the pieces protected from environmental elements like oxygen, allowing the equipment to be run at a continuous rate. MIG welding doesn’t require a lot of skill, but the machines can only be used indoors because of the gases being used. MIG welding was created in the 1940s, but wasn’t perfected until the 1960s.
Submerged Arc Welding
This process can only be used on materials such as steel, which have a high iron content. Welding equipment here can be either fully or semiautomatic, making the process relatively fast. Despite its advantages, the arc must always be covered in flux in order to shield the metal pieces from the elements. The flux also keeps welding spatter at bay, which makes the job safer for the welder.
Tungsten Inert Gas
Tungsten inert gas, or TIG welding, is much like the MIG welding process. The main difference is that TIG welding uses a tungsten current, while MIG utilizes an electrode made of metal. Because of that difference, TIG welding requires a filler to be placed inside the machine (tungsten doesn’t melt during welding). Tungsten inert gas welding is typically used in situations involving stainless steel.
This article was written by Ben Frisby, working on behalf of Westermans – welding equipment experts.
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